SEVERITY
Artimpianti is a leader specialized in gravity casting solutions that include both individual islands and "turnkey" casting systems developed in line, in cells or in a carousel. Our solutions are always flexible and customized according to the needs of the customer, the product and the available area.
Above all, we provide TAILOR-MADE SOLUTIONS which, starting from the analysis of the existing situation, seek to optimize the productivity of the foundry in compliance with the most advanced safety regulations. The proposed solutions align, where possible, with the customer's technological level, taking them from manual process management, to semi-automatic, up to the most advanced automation, always "easy to use" using ABB, KUKA, COMAU or FANUC anthropomorphic robots and systems PLC either in Siemens, Mitsubishi or Allen Bradley environment.
CASTING LINE
Lines with two to three or more casting benches (fixed, tilting or rotating) with a new safe, ergonomic layout concept designed in application of the WCM (Worldclass manufacturing) and SMED (Single Minute Exchange of Die) concepts.
ModulArt – is the most innovative casting line of the 2000s, invented by us to facilitate the operator by increasing productivity together with intrinsic safety and the translation speed of the robots and gantry! Some competitors have already tried to copy our innovative solution because customers have verified that their OEE has actually increased beyond the required 85%!
Strengths: Modular, Innovative, High-performance, Easy to use, Safe, Modern, Easy maintenance, Convenient - the operator has easy access and good visibility of all areas and is thus facilitated in his operations, Flexible, as it manages to "modulate", design and then assemble according to the needs of the customer and his factory, Compact - if requested, it is possible to customize the layout while maintaining easy access to all areas. This allows you to integrate more machinery into the line and therefore carry out pre-processing of cooling and cutting of casting channels or external sand removal.
CASTING ISLAND
Flexible casting islands, with 2 or 3 benches, with a reduced layout (12x12 m minimum), two anthropomorphic robots for casting, core insertion, filters and piece unloading with the aim of optimizing the available space.
CASTING CAROUSEL
Casting carousel with 5, 6 or more benches, fully automated and equipped with robotic islands for core preparation, filter elimination, cooling, pre-decoring, casting channel cutting, cap opening, mold changing stations, shell preparation and pre-heating areas, blowing areas mold and paint touch-ups with safety of the operator's PLE.
CASTING SHELLING MACHINE
Artimpianti shelling machines are designed and built with the aim of guaranteeing the quality of the foundry's production process. Based on the specific needs of the customer we guarantee excellent flexibility, starting from standard solutions up to total tailor-made design. The machine can be supplied in a static, tilting or rotating solution with horizontal or vertical opening and can be equipped with a hydraulic control unit, an on-board electrical panel or with the control panel and junction boxes necessary for movement. The offer is completed by any automatic manipulators for extracting the casting or inserting the core and filter (branching).
PRECISION SAND
Core package assembly (according to Precision Sand Technology), casting and gluing stations, insertion of liners and/or filters, cooling, dismantling and/or pre-sanding of the casting, chiller insertion and/or its removal.